Dezhou Hongxin Machine Tool Co., Ltd.
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Description
TGK16x6 CNC deep hole skiving burnishing machine
I. Machine tool overview and main uses
1.1 Machine Overview
This machine tool can complete the boring, skiving, burnishing and other processing procedures of the inner hole. During processing, the workpiece is fixed, the tool rotates and feeds, the cutting fluid enters the cutting area through the pressure head, cools, lubricates the cutting area, and removes chips. When boring, the push boring method is used to discharge the cutting fluid and chips forward.
Through the combination of fine boring and burnishing, it can complete at one time the job that previously required 2-3 operations to complete , which greatly improves the work efficiency. This machine is particularly suitable for the finishing of various types of fine drawn seamless tubes.
The machine tool uses pneumatic tools, and the air source is provided by the user.
1.2 Main uses of machine tools
This machine is a special machine.
1.3 Machine tool composition
○ 1 Bed
The bed is made of high-quality cast iron HT300 with resin sand molding and aging treatment. The structure adopts a closed box structure on three sides, and the reinforcement ribs are reasonably arranged. The bed rail is a double flat hard rail with good guidance. The bed canopy is arranged under the guide rail, which can effectively prevent the cooling fluid from flowing outside the bed and keep the work site clean.
Machine guide rails is Hardened rails which is grinded after hardening.
The right end of the bed is a boring box, the pressure head and the workpiece bracket are arranged in the middle, and the chip removal box is left.
○ 2 Boring box
The Boring box is infinitely adjustable in speed. This box is connected to the feed ball screw through a carriage. The boring bar drives the tool to rotate to complete the cutting action. The box has the characteristics of high rigidity and high torque○ 3 pressure head
The functions of the pressure head are as follows: 1) convey and seal the coolant; 2) support the boring bar; 3) guide the tool; 4) support and push the workpiece.
○ 4 Feed system
The AC servo motor drives the ball screw drive, stepless speed regulation, the ball screw specification is 6310. The feed speed range is 5-1000mm / min. The feed box is a planetary gear structure.
○ 5 cooling system
Located on the back of the machine. Chip conveyor, filter screen, and other multiple filtering methods ensure the cleanness of the cooling oil, which is conducive to repeated recycling. The high-pressure pump provides stable pressure. The shape of the cooling oil tank is designed as a long strip, which takes up little space.
○ 6 Centralized lubrication device
The machine's main relative moving surfaces (ball screw nuts, guide rails, etc.) are uniformly lubricated and lubricated by a centralized lubrication system at regular intervals. The oil tank has an automatic alarm function for low oil levels.
○ 7 Workpipece support
Located in the middle of the machine. Between the pressure head and the pressure tailstock, it plays an auxiliary support role when loading and unloading the workpiece. The v-shaped adjustable structure is simple and convenient to operate.
○ 8 Boring bar bracket
It is used to support the boring bar to ensure the minimum straightness deviation during the processing , which is beneficial to reduce the vibration of the boring bar and improve the processing quality.
○ 9 Workpiece clamp caliper
The V-shaped iron on it can automatically center and clamp the workpiece, which can support the workpiece when processing long workpiece, and can also compensate for the external deformation of thin-walled parts during processing.
○ 10 Hydraulic system
Independent hydraulic pump station installed outside the machine, the main function is to provide pressure for workpiece clamping. The main hydraulic components are domestic famous products with excellent and reliable performance.
○ 11 Electrical system
Independent electrical cabinet with good dust-proof effect. The cabinet is equipped with an axial fan cooling system to make electrical components work in a suitable temperature environment, thereby increasing the service life of the components and ensuring the stability and reliability of the control system. The CNC system is Beijing KND CNC system, and the main low-voltage electrical component is Chint Electric..
Machine data
Item
Data
Work scope
Boring ID
Ф40-160mm
Length of Job
6000mm
Job OD
100-250mm
Boring box
Center height
> 100%mm
Spindle nose
Ф80mm 1：20
Spindle speed
400-1000r/min
Spindle torque
≥1250N.m
Feed data
Feed speed
50-1000mm/min（ infinite）
Rapid speed
2000mm/min
Accuracy
Length
1-6 m
Roughness of boring
Roughness of burnishing
≤Ra3.2μm
≤Ra0.4-0.8μm
Motors
Boring motor power
30KW AC servo
Feed motor
5.5KW AC servo
Hydraulic motor
1.5KW AC
Cooling motor
7.5KW X 2
Chip conveyor motor
1.5KW、
Lub
0.75KW、
Other
Pushing force of pressure head
10KN
Coolant volume
400L/min
Rated pressure of coolant
1.6Mpa
Packaging & Logistics
RTS
Payment details are for reference only. Please contact supplier for exact terms.
Company Introduction
Dezhou Hongxin Machine Tool Co., Ltd. has passed ISO9001 international quality management system certification, obtained the product quality inspection certificate of China Machine Tool Inspection Center, and the patent certificate of deep hole skiving and burnishing machine . It has been rated as a scientific and technological star enterprise in Shandong Province.
Dezhou Hongxin Machine Tool Co., Ltd. is located in Dezhou City, Shandong Province, It is a design, manufacturing and sales of ordinary deep hole machine tools (deep hole drilling machine, deep hole drilling and boring machine, deep hole boring machine) and CNC Professional manufacturer of deep hole drilling machine, CNC deep hole drilling and boring machine and CNC deep hole powerful honing machine.
Founded in July 2003, the company has more than 25 million yuan in fixed assets. The company occupies an area of 60 acres and employs more than 200 people. It has a research and development team mainly engaged in the both domestic and aborad machine tool industry and a first-class digital machine and assembly workshop in the domestic machine tool industry, with professional machine tool design, manufacturing level and deep hole cutting experience and strong technical strength, production and manufacturing capabilities. The company has a variety of advanced machining equipment: such as 6 meters, 13 meters planer, large digital face milling machine, heavy rail grinding machine, CNC machining center, vertical boring and milling machine, deep hole drilling and boring machine, CNC deep hole drilling machine, CNC Large processing equipment such as drilling and milling machines. The company is committed to the development and research of deep hole technology, continuous innovation, careful design and manufacture of various deep hole machine tools and ancillary products. Strong technical and design ability, rich experience in deep hole processing, providing technical support for customers' deep hole processing requirements. A large number of high-quality equipment for aerospace, automotive, mold, mining, petroleum, engineering machinery, power, nuclear power and other industries.
The company's main products are ZTK type, ZGK type CNC deep hole scraping and rolling machine, CNC screw milling machine, deep hole drilling and boring machine (T2120/T2125/T2135/T2150 series), heavy duty deep hole drilling boring machine (T2180/T21100 series), Single-axis CNC deep hole drilling machine (ZK2102/ZK2103 series), double-axis (four-axis) CNC deep hole drilling machine (ZK2102/ZK2103 series), CNC deep hole powerful honing machine (2MK2125/2MK2150/2MK2180 series), wind power spindle processing machine, Deep hole drilling machine for oil drill collar processing, heavy/special deep hole drilling and boring machine, deep hole trepanning machine tool, etc. The processing diameter is from Φ1.5mm to Φ1250mm, the length specification is complete, and the processing hole depth can be up to 16m. Our company's deep hole products are unique in China, filling a number of domestic blanks, and the technical level and market share are leading in the domestic market. The company's supporting production and sales of various deep hole processing tools and accessories can meet the needs of various applications. , standard series BTA type machine clamp can be converted into deep hole drill bit, external chip drill bit, deep hole boring head, deep hole rolling head, deep hole honing head, rolling combination head (TGG, TTG) and German style (Korean) Deep hole scraping tools, etc., and undertake the design and manufacture of non-standard deep hole tools and special hole machining tools.
Products are mainly sold to international and domestic markets, such as: Liaoning, Shandong, Shanghai, Jiangsu, Zhejiang, Sichuan, Hunan, Hubei, Henan, Guangzhou, Hebei, Gansu, Inner Mongolia and Iran, Singapore, Ukraine, indonesea etc. In 2015, the company achieved an output value of 50 million yuan with its own machine tool production and processing unit project; in 2013, the company realized an output value of 80 million yuan. In 2016, the company invested in the development of CNC machine tools, heavy-duty machine tools, scraping and rolling machine tools, as well as cylinders, hydraulic systems and other production projects. Strive to achieve a breakthrough in the output value of 100 million yuan in 2018. With the expansion of scale and the increasingly perfect development environment, the company strives to achieve an annual sales income of 300 million yuan within three years, and achieve the ambitious goal of profit and tax of 80 million yuan.
The company is based on the "market-oriented, sincere mutual trust, service first, quality first" as the core concept of business management, adhere to the market-oriented, "sales" as the center, "development" and "production" as the guarantee The "cooperative win-win marketing principle, market-recognized research and development principles, quality-first production principles" as the basic principles of business operations. Through innovation, we constantly improve our business model, and constantly improve our department's performance through self-transcendence, pursuing excellence, harmonious development, and striving for first-class companies. "Integrity management to do a hundred years of enterprise, tree international brand." Sincerely hope to cooperate sincerely with friends from all walks of life, mutual benefit and common development.
Contact Information
Dezhou Hongxin Machine Tool Co., Ltd.contact_person
deepholedrillmachine
Address
No.7 Shanshui street Hengde industry park Yunhe area Dezhou
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