Good Quality Customized Incoloy 800 Nickel Alloy Bright Round Bar

 

Incoloy 800 rods are high-performance alloy products primarily composed of nickel, iron, and chromium. As a reliable incoloy alloy china supplier, we provide these rods with excellent resistance to oxidation and corrosion at elevated temperatures, making them ideal for use in demanding industrial environments. Incoloy 800 is a highly versatile alloy that performs exceptionally well in extreme conditions and is used widely in various industries.

Key Properties

• High-Temperature Resistance:
  Incoloy 800 rods maintain structural integrity and strength at temperatures often exceeding 1,000°C, depending on the specific alloy grade. This high temperature tolerance makes them suitable for use in high-heat environments.

• Corrosion and Oxidation Resistance:
  The high content of chromium and nickel in Incoloy Alloy s makes these rods highly resistant to a wide range of corrosive environments, including acidic, oxidative, and high-temperature conditions.

• Excellent Mechanical Strength:
  Incoloy 800 rods offer high tensile and yield strength, which ensures durability even under high mechanical stress, making them perfect for extreme operational environments.

• Thermal Stability and Creep Resistance:
  Incoloy alloys resist deformation (creep) and maintain stability even during prolonged exposure to high temperatures, ensuring consistent performance over time.

• Weldability and Machinability:
  These rods can be easily welded and machined with appropriate techniques, making them suitable for various fabrication and construction needs.

 

 

Chemical Composition Requirement

Item

800

800H

800HT

825

925

C

≤0.1

0.05-0.1

0.06-0.1

≤0.05

≤0.03

Mn

≤1.5

≤1.5

≤1.5

≤1

≤1

Fe

rest

rest

rest

rest

rest

P

--

--

--

≤0.02

≤0.03

S

≤0.015

≤0.015

≤0.015

≤0.03

≤0.03

Si

≤1

≤1

≤1

≤0.5

≤0.5

Cu

≤0.75

≤0.75

≤0.75

1.5-3

1.5-3

Ni

30-35

30-35

30-35

38-46

42-46

Al

0.15-0.6

0.15-0.6

0.15-0.6

0.2-1

0.15-0.5

Ti

0.15-0.6

0.15-0.6

0.15-0.6

0.6-1.2

1.9-2.4

Cr

19-23

19-23

19-23

19.5-23.5

19.5-23.5

Mo

--

--

--

2.5-3.5

2.5-3.5

Shape

Size (mm)

Wire

0.5-7.5

Rod/Bar

8.0-200

Strip

(0.5-2.5)*(5-180)

Tube/Pipe

Custom made

Sheet/Plate

Custom made

Product Form

Standard

Rod, bar & Wire

ASTM B805

Plate, sheet & strip

ASTM B872

Seamless pipe and tube

ASTM B983

Forging

ASTM B637

Applications

• Petrochemical and Refining Industries:
  Incoloy 800 alloy rods are widely used in equipment exposed to high temperatures and corrosive environments, such as furnace tubes, heat exchangers, and piping systems.

• Power Generation:
  These rods are essential in applications like boiler components, nuclear reactors, and steam generators, where high heat resistance and mechanical strength are required.

• Aerospace Components:
  Incoloy 800 rods are used in jet engines and exhaust systems, where stability, heat resistance, and corrosion protection are critical for reliable operation in high-stress environments.

• Marine and Chemical Processing Equipment:
  The alloys’ ability to withstand aggressive environments such as saltwater and brine makes them ideal for valves, fittings, and marine applications.

• Oil and Gas Industry:
  Incoloy 800 rods are used in well tubing, casing, and completion equipment, offering resistance to sour gas and other harsh conditions.

Manufacturing Process

1. Melting:
   The raw materials are carefully melted in a furnace, and impurities are removed to achieve the desired chemical composition.

2. Casting:
   After melting, the alloy is cast into ingots, which are heat-treated to remove any segregation and to enhance uniformity.

3. Forging:
   The ingots are hot-forged to achieve the desired shape, improving the alloy’s mechanical properties and grain structure.

4. Hot Rolling:
   The material is rolled at high temperatures to reduce thickness and enhance directional properties.

5. Annealing:
   After rolling, the rods are annealed to relieve internal stresses, improving ductility and further enhancing the material’s stability.

6. Finishing:
   The rods are then cut to size and undergo any necessary finishing processes, including surface treatments to improve corrosion resistance.

Advantages

• Longevity and Durability:
  Incoloy 800 rods have excellent resistance to corrosion and high temperatures, reducing the need for frequent maintenance and replacements, which makes them cost-effective in the long run.

• Enhanced Safety and Reliability:
  The stability of Incoloy alloy rods in extreme conditions ensures safer and more reliable operations in industries that require high-performance materials.

• Cost-Effectiveness in High-Performance Applications:
  Although Incoloy alloys are more expensive upfront, their long lifespan and resistance to harsh environments lead to lower overall costs in applications that involve high heat and corrosive conditions.

 

 

• about US
• about DLX ALLOY

• CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

• 

• about Our factory

• Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

• For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

• 

• Client Visits

• Building Stronger Partnerships

• 

• We support all kinds of testing:

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FAQ

Q1: What is Incoloy made of?
A1: Incoloy is a family of nickel-iron-chromium alloys, specifically designed for high-temperature and corrosion-resistant applications.

Q2: What are the main advantages of using Incoloy rods?
A2: The key benefits include exceptional corrosion resistance, high-temperature strength, excellent mechanical strength, and versatility in fabrication.

Q3: In which industries are Incoloy rods commonly used?
A3: Incoloy rods are widely used in chemical processing, aerospace, oil and gas, power generation, and marine industries.

Q4: Can Incoloy rods be welded?
A4: Yes, Incoloy rods can be welded and fabricated using standard welding techniques.

Q5: What temperature range can Incoloy rods withstand?
A5: Incoloy rods can withstand temperatures exceeding 1000°F (538°C), depending on the specific alloy grade.

Q6: Are Incoloy rods resistant to stress corrosion cracking?
A6: Yes, Incoloy rods have good resistance to stress corrosion cracking, making them suitable for use in challenging environments.

Q7: How should Incoloy rods be stored?
A7: Incoloy rods should be stored in a clean, dry environment, protected from corrosive substances to maintain their integrity.