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Incoloy Alloy Incoloy 825 800 Bar Superior Corrosion and Heat Resistance for Industrial Use

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Updated on: 2025-12-23 09:42
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NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China

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What is the Incoloy 825 and 800 Bars?

Incoloy 825 and 800 Bars are advanced alloys made primarily from nickel, iron, and chromium, known for their superior resistance to oxidation, corrosion, and heat. These alloy bars offer reliable performance in extreme environments that require both mechanical strength and resistance to aggressive chemicals and high temperatures. Incoloy 825 and 800 are commonly used in petrochemical, power generation, aerospace, and marine industries.

Incoloy 825 and 800 bars are highly resistant to corrosion, particularly in sulfuric acid, phosphoric acid, and seawater. These bars also provide excellent mechanical strength, making them ideal for applications where durability under stress and extreme temperatures is essential.

Key Properties

  • High-Temperature Resistance
    Incoloy 825 and 800 bars maintain structural integrity at temperatures exceeding 1,000°C, offering exceptional thermal stability.

  • Corrosion and Oxidation Resistance
    High chromium and nickel content makes these alloys resistant to aggressive corrosive environments, including acids and chlorides.

  • Mechanical Strength and Durability
    These alloys exhibit high tensile and yield strength, ensuring long-term reliability in extreme conditions.

  • Thermal Stability and Creep Resistance
    Incoloy Alloy s resist deformation under prolonged exposure to high temperatures, retaining strength and stability.

  • Weldability and Machinability
    These alloys can be welded and machined with standard techniques, offering fabrication flexibility.

Incoloy 825 and 800 Bars details

Incoloy 825 and 800 Bars comparison

Chemical Composition Requirement

Item 800 800H 800HT 825 925
C ≤0.1 0.05-0.1 0.06-0.1 ≤0.05 ≤0.03
Mn ≤1.5 ≤1.5 ≤1.5 ≤1 ≤1
Fe rest rest rest rest rest
P -- -- -- ≤0.02 ≤0.03
S ≤0.015 ≤0.015 ≤0.015 ≤0.03 ≤0.03
Si ≤1 ≤1 ≤1 ≤0.5 ≤0.5
Cu ≤0.75 ≤0.75 ≤0.75 1.5-3 1.5-3
Ni 30-35 30-35 30-35 38-46 42-46
Al 0.15-0.6 0.15-0.6 0.15-0.6 0.2-1 0.15-0.5
Ti 0.15-0.6 0.15-0.6 0.15-0.6 0.6-1.2 1.9-2.4
Cr 19-23 19-23 19-23 19.5-23.5 19.5-23.5
Mo -- -- -- 2.5-3.5 2.5-3.5
Shape Size (mm)
Wire 0.5-7.5
Rod/Bar 8.0-200
Strip (0.5-2.5)*(5-180)
Tube/Pipe Custom made
Sheet/Plate Custom made
Product Form Standard
Rod, bar & Wire ASTM B805
Plate, sheet & strip ASTM B872
Seamless pipe and tube ASTM B983
Forging ASTM B637

Applications

Incoloy 825 and 800 bars are widely used in:

  • Petrochemical and Refining
    Furnace tubes, heat exchangers, and piping systems in high-temperature, corrosive environments.

  • Power Generation
    Boiler components, nuclear reactors, and steam generators exposed to high heat and mechanical stress.

  • Aerospace
    Jet engines, exhaust systems, and combustion chamber liners requiring high-temperature and corrosion resistance.

  • Marine and Chemical Processing
    Valves, fittings, and critical components exposed to saltwater and brine.

  • Oil and Gas
    Well tubing, casing, and completion equipment in harsh environments.

Incoloy 825 and 800 Bars process

Incoloy 825 and 800 Bars application

Benefits

  • Longevity and Durability
    Incoloy 825 and 800 bars reduce maintenance and replacement costs due to their long service life.

  • Enhanced Safety
    Their stability in extreme conditions contributes to safer operations.

  • Cost-Effectiveness
    Despite higher initial costs, Incoloy alloys offer long-term savings due to their durability.

Incoloy 825 and 800 Bars testing equipment

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about US
about DLX ALLOY

CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

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about Our factory

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

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We support all kinds of testing:

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FAQ

  1. Q1: What is Incoloy made of?
    A1: Incoloy is a nickel-iron-chromium alloy, designed for high-temperature and corrosion-resistant applications.

  2. Q2: What are the main advantages of Incoloy bars?
    A2: Incoloy bars offer excellent corrosion resistance, high-temperature strength, and versatility in fabrication.

  3. Q3: In which industries are Incoloy bars used?
    A3: They are used in petrochemical, aerospace, oil and gas, power generation, and marine industries.

  4. Q4: Can Incoloy bars be welded?
    A4: Yes, they can be welded using standard industrial methods like TIG and MIG welding.

  5. Q5: What temperature range can Incoloy bars withstand?
    A5: Incoloy bars can withstand temperatures exceeding 1,000°C, depending on the alloy grade.

  6. Q6: Are Incoloy bars resistant to stress corrosion cracking?
    A6: Yes, Incoloy bars resist stress corrosion cracking, even in harsh environments.

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