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Incoloy 800 Rod - High Corrosion Resistance Alloy for Chemical Processing & Marine Applications

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Updated on: 2025-12-30 14:54
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Incoloy 800 rods are high-performance alloy products primarily composed of nickel, iron, and chromium. Known for their superior resistance to oxidation and corrosion at high temperatures, Incoloy rods are essential components in various industrial applications, particularly in challenging environments where reliability is critical.

Key Features of Incoloy 800 Rods

High-Temperature Resistance
Incoloy 800 rods retain their structural integrity and strength at elevated temperatures, often exceeding 1,000°C, depending on the specific alloy grade. This high-temperature resistance makes them ideal for applications in extreme conditions where most other alloys would fail.

Corrosion and Oxidation Resistance
With a high content of chromium and nickel, Incoloy 800 rods are highly resistant to a wide range of corrosive environments, including both acidic and oxidizing conditions. This resistance is crucial in industries such as petrochemical and marine applications, where corrosion is a constant concern.

Excellent Mechanical Strength
Incoloy 800 alloy rods exhibit high tensile and yield strength, making them durable under mechanical stress even in severe conditions. Their mechanical properties allow them to function reliably under high-pressure and high-temperature conditions without failure.

Thermal Stability and Creep Resistance
Incoloy 800 alloys are well-regarded for their thermal stability and resistance to creep (deformation under stress at high temperatures). These properties ensure that Incoloy rods maintain their shape and function even during prolonged exposure to heat.

Weldability and Machinability
Incoloy 800 rods are easily weldable and machinable using standard techniques. This makes them suitable for various fabrication processes, enabling their use in custom applications and making them a versatile choice for engineers and manufacturers.

 

Incoloy 800 rod details

Incoloy 800 rod comparison

Comparison Parameter Table

Item

800

800H

800HT

825

925

C

≤0.1

0.05-0.1

0.06-0.1

≤0.05

≤0.03

Mn

≤1.5

≤1.5

≤1.5

≤1

≤1

Fe

rest

rest

rest

rest

rest

P

--

--

--

≤0.02

≤0.03

S

≤0.015

≤0.015

≤0.015

≤0.03

≤0.03

Si

≤1

≤1

≤1

≤0.5

≤0.5

Cu

≤0.75

≤0.75

≤0.75

1.5-3

1.5-3

Ni

30-35

30-35

30-35

38-46

42-46

Al

0.15-0.6

0.15-0.6

0.15-0.6

0.2-1

0.15-0.5

Ti

0.15-0.6

0.15-0.6

0.15-0.6

0.6-1.2

1.9-2.4

Cr

19-23

19-23

19-23

19.5-23.5

19.5-23.5

Mo

--

--

--

2.5-3.5

2.5-3.5

Shape

Size (mm)

Wire

0.5-7.5

Rod/Bar

8.0-200

Strip

(0.5-2.5)*(5-180)

Tube/Pipe

Custom made

Sheet/Plate

Custom made

Product Form

Standard

Rod, bar & Wire

ASTM B805

Plate, sheet & strip

ASTM B872

Seamless pipe and tube

ASTM B983

Forging

ASTM B637

Application Fields of Incoloy 800 Rods

Petrochemical and Refining Industries
Incoloy 800 rods are extensively used in equipment exposed to high temperatures, corrosive gases, and acidic environments, such as furnace tubes, heat exchangers, and piping systems. Their resistance to oxidation and corrosion ensures long-lasting performance in harsh conditions.

Power Generation
Incoloy 800 rods are used in high-stress applications within power generation, such as in boiler components, nuclear reactors, and steam generators. The alloy's ability to withstand high heat and mechanical stress makes it a preferred material in these critical systems.

Aerospace Components
Incoloy rods are essential in the aerospace industry, especially for jet engines and exhaust systems. They provide the necessary strength and corrosion resistance in high-temperature, high-stress environments typical of aerospace applications.

Marine and Chemical Processing Equipment
Incoloy 800 alloys are perfect for marine and chemical processing applications, where they are exposed to aggressive environments such as saltwater, brine, and various acids. Their use in valves, fittings, and other marine components helps improve durability and longevity in these conditions.

Oil and Gas Industry
Incoloy rods are also employed in the oil and gas sector, particularly in well tubing, casing, and completion equipment. These rods resist sour gas and other corrosive substances found in harsh oilfield environments, contributing to more efficient and safer operations.

 

Incoloy 800 rod process

Incoloy 800 rod application field

 

Advantages of Incoloy 800 Rods

Longevity and Durability
One of the key benefits of Incoloy 800 rods is their exceptional corrosion and heat resistance, which significantly reduces the need for frequent maintenance and replacements. This longevity is especially important in critical systems where downtime can be costly.

Enhanced Safety and Reliability
The stability of Incoloy rods under extreme conditions enhances the safety and reliability of industrial operations. Their ability to perform in high-pressure, high-temperature environments ensures safer, more efficient systems in industries suchs as aerospace, power generation, and marine applications.

Cost-Effectiveness in High-Performance Applications
Although Incoloy 800 rods may have a higher upfront cost, their extended service life and reduced maintenance requirements lead to lower overall costs in high-temperature, corrosive applications. Over time, this makes them a more cost-effective solution for industries that demand long-term reliability.

 

Incoloy 800 rod testing equipmentOEM Service

 

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  • about DLX ALLOY
  • CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

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  • about Our factory
  • Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

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FAQ

Q1: What is Incoloy made of?
A1: Incoloy is a family of alloys primarily made from nickel, iron, and chromium, designed for applications that require resistance to high temperatures and corrosion.

Q2: What are the main advantages of using Incoloy 800 rods?
A2: The main advantages include superior corrosion resistance, high-temperature strength, excellent durability, and versatility in welding and fabrication.

Q3: In which industries are Incoloy 800 rods commonly used?
A3: Incoloy 800 rods are widely used in industries such as petrochemical, power generation, aerospace, marine, and oil and gas.

Q4: Can Incoloy 800 rods be welded?
A4: Yes, Incoloy 800 rods can be welded using standard techniques, making them ideal for custom fabrication needs.

Q5: What temperature range can Incoloy 800 rods withstand?
A5: Incoloy 800 rods can withstand temperatures exceeding 1,000°F (538°C), depending on the specific alloy grade, making them suitable for high-temperature applications.

Q6: Are Incoloy 800 rods resistant to stress corrosion cracking?
A6: Yes, Incoloy 800 rods offer excellent resistance to stress corrosion cracking, ensuring their performance in challenging environments.

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